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About the Client

Our client is a German family business employing thousands of people in Germany (legally two companies with three separate sites)

About the Problem

As suppliers to the automotive industry, companies must obtain TISAX certification, proving that their data is protected and handled appropriately and securely. The certification is a ‘knock-out criterion’ for automotive operators - without it, they cannot be suppliers to German car manufacturers.

(The rules and requirements for the TISAX - Trusted Information Security Assessment Exchange - certification were developed by the German Association of the Automotive Industry to standardise automotive operators' information security and data protection expectations and the requirements for compliance verification, i.e., auditing. It is based on the ISO27001 standard, but contains many more requirements, including 266 specific requirements for the "minimum level", which is not specified here.)

The Client had planned to spend a year preparing for certification, but when they approached Interim Ltd., only five weeks remained.

As a contingency scenario, the expectation was that ‘someone would come in and lead the company through at least the post-audit process two months after the first one’.

The Solution

Interim Ltd. quickly (within one day) reviewed the situation and recommended to the Client the cooperation of a project manager experienced in auditing, who accepted the assistance of the temporary specialist and Interim Ltd.

The interim specialist started the job within a week and achieved the following results on the first day:

  • after assessing the state of preparation, they found that the Client had completed 22% of the required tasks (this was worse than the Client's preliminary estimate, who ‘felt’ that ‘only a little’ was missing), i.e. the remaining 78% should be completed in five weeks - the interim professional was not targeting the post-audit, but wanted to achieve compliance in the first audit originally set),
  • the ‘work on something’ approach was replaced by a ‘get this done’ approach, i.e. they started working on the ‘deliverables’ required for the audit to succeed,
  • the interim assigned accountable people to the documents to be produced (‘Accountable’, ‘Responsible’ roles – for those familiar with the RACI matrix) instead of the former department joint roles,
  • the completion of each document and the tasks performed and to be performed by each person were presented in a spreadsheet. They were graphically accessible to all employees (the data was later updated daily so that it could be visualised transparently and visually who was where in their tasks).

In addition to (and as part of) project management, communication was also a priority; the interim project manager made:

  • all activities (assignment of tasks, progress reports, etc.) were public and transparent,
  • clear that each project member would be assigned as many tasks as could be completed in two hours a day (i.e. did not completely disrupt the normal daily work schedule),
  • the first tasks ‘addressed’ to members of senior management, who, by carrying them out, demonstrated to all employees that the project was indeed a priority and that everyone should get behind it,
  • reports on the project each week at the national management meetings (last week's progress, current status and planned activities for the coming week) and then circulate the report to all project members so that they can work in a confirmed way already agreed by senior management. This approach was reassuring for them compared to the previous situation where they had input from several places,
  • the length of the meetings minimised, communicated in a focused, goal-oriented way, closing meetings in a ‘let's summarise who, what, when’ way,
  • the parties concerned connected, i.e. instead of preparing a memo on who, with whom and what to consult, or who, with whom and what they had a conflict, they immediately included other colleagues in the discussion, thus closing within fifteen minutes issues that had been ‘under consideration’ for weeks,
  • mentoring is necessary to ensure that colleagues understand what they are doing and why.

The project manager quickly built trust both within the client's home management and at the German headquarters, helped by a dynamic approach to work and transparent results based on numbers.

The Project Manager and Interim Ltd.’s management team consulted several times a week on the project status so that the Company's upper management could advise when needed.

The Result

  • it was a pleasant surprise for the Client that, thanks to the intensive five weeks, both domestic companies passed the TISAX audit with flying colours (no auditor comments), a better result than the assessment of the German parent company by the same German auditor,
  • by attending two days a week in person (the Client's original request was for five days a week), the specialist working with Interim Ltd. also optimised the client's costs, as less time also meant lower overall costs.

Further Improvements

The interim project manager identified the causes of the backlog and made recommendations to address them. Several of the suggestions were immediately accepted and implemented by the Client, resulting in a culture change, e.g.

  • a shift to a results-oriented approach in IT projects,
  • assigning tasks to people rather than departments,
  • the former ‘bottleneck’, i.e. one-to-one communication, has been replaced by direct contact between parent company and in-house experts (replacing the former parent company standard),
  • the national experts have undertaken a one-week study visit to the parent company, thus developing good personal relationships in addition to sharing professional knowledge,
  • new IT processes and solutions are developed and tested jointly by the parent company and the domestic companies,
  • celebrating results and milestones.

 

Client

The client company has good experience and reputation in the production of automotive safety products. The Hungarian subsidiary manufactures the products developed at the client's headquarters with the equipment of a supplier selected by the parent company.

Problem

The Hungarian subsidiary has experienced problems with the quantity and quality of production and other anomalies:

  • Communication between the parent company and the subsidiary was not smooth,
  • the technical condition and availability of the production equipment raised serious issues, which affected both production and maintenance,
  • production discipline was questionable.

Consequently, the delays and lack of quality service to customers reached such proportions that the headquarters commissioned Interim Ltd. to identify the faults and to improve the OEE, or Overall Equipment Effectiveness.

The rapid assessment carried out by Interim led to the following results:

  • There was insufficient knowledge at company level about the essence and measurement of OEE,
  • the capability and reliability of production equipment was below the level required by the industry,
  • maintenance (including TPM, i.e. Total Productive Maintenance) in the Hungarian subsidiary was inadequate or non-existent,
  • The (middle and top) managers of the Hungarian subsidiary were demotivated, spending more energy on discussions with headquarters than on improving the company's performance.

Solution

The Interim concluded that the main causes of the problems were mainly in operations (production, maintenance), so the following changes were implemented:

  • Improve the capability of production equipment by involving the supplier,
  • improving all three factors of OEE,
  • clarification and enforcement of work instructions,
  • redefining and enforcing the maintenance basics.

In addition, the Interim identified major challenges, such as the introduction of a management accountability system, motivating staff and improving cooperation between headquarters and the subsidiary. These also needed to be improved and changed.

Results

Interim Ltd. immediately put in place a programme to improve efficiency, and through daily monitoring and various measures, production efficiency has been steadily improved.

One of the two plant managers "bought-in" to the programme and the plant achieved spectacular and lasting results, with the manager still working there today. The other plant manager only appeared to support the programme, with relatively little result, and left the company shortly afterwards, leading to further efficiency gains.

Client

Hungarian engineers have developed a unique electro-optical medical instrument. The new device performed so well at international exhibitions that it attracted both market and investor interest. As a result, the Hungarian start-up was acquired by a Scandinavian company. The new owners intended to mass produce and sell the device.

Problem

It only became clear along the way, with a series of failures and other quality defects, that the production know-how was not available at either the startup or the new owners. The increasing number and severity of failures meant that the promise of a quality product was becoming increasingly distant from reality. The reputation of the manufacturer was so damaged by customer dissatisfaction with the repair problems that the Scandinavian company's headquarters became aware of the growing problems. Interim Ltd. was commissioned to investigate and resolve the problems, which were initially believed to be caused by a lack of manufacturing capability.

Solution

Interim Ltd. quickly assessed the situation and found that the equipment had not yet progressed from the idea, prototype stage, to the technology readiness level that would guarantee the envisaged product performance. As this was hidden from the client, the company did not bring in a production technologist. It also turned out that the product development itself was not in the right state, as the lack of a ready, reliable, final device meant that continuous improvements had to be made to the semi-finished product, which would often hamper manufacturability.

Interim concluded that the product was not in a state of production, i.e. not marketable in its current form. Therefore, Interim immediately put in place a programme to make the product manufacturable, including a rapid change in approach to development and the resulting personnel consequences.

Results

The client decided to transfer the production of the product to another subsidiary with extensive experience in the production and introduction of similar products.

The Hungarian company was closed in an orderly manner and some of the employees were offered a job by the host subsidiary.

The product is successful, manufacturable, and still present on the market today.

A group of companies operating in Central Europe wanted to integrate two Hungarian industrial companies into the group.

The background

The common CFO of the two companies to be integrated, who was also the Head of Back Office Operations, resigned and his replacement was expected to take a longer period. The original task was labelled as ‘gap management’, to ensure that the tasks were carried out until a new, permanent CFO was found.

The complications

The new owners had planned a long-term partnership with the former owners of one of the companies to be integrated, but the internal tensions jeopardised this effort. The sudden increase in staff turnover raised new issues that needed to be addressed immediately.

The other company to be integrated was more concerned about the lack of regulation of processes, also due to increased staff turnover and the burden of repaying a bank loan.

Even during the finalisation of the tasks, it became clear that all these problems were compounded by the difficulties associated with an ERP system that had not been properly implemented.

The crisis

The unexpected set of problems, the departure of managers and professionals, and the misjudgement of the situation resulted in a complex challenge. Interim Ltd. suddenly faced a complex project management task instead of a relatively simple gap management process in a disintegrating, demotivated organisation.

In the meantime, there were also changes at higher levels: the joint managing director of the two companies to be integrated resigned. Subsequently, the managers in charge of the holding company and the two Hungarian companies also left, and their positions were only filled again after a few months.

The result of the assessment

For this assignment, we worked with an interim manager who, in addition to his professional experience and preparation, could successfully stabilise the personnel and staff situation with his positive and constructive leadership attitude. The unacceptable ERP situation also had to be remedied in the short term.

Solution, consequences

With the help of our ‘overqualified’ interim manager, in a very short time:

  • the organisation has stabilised, staff motivation has increased, and new staff have settled in well,
  • the financial administration tasks have been clarified and a new controlling and reporting system has been put in place,
  • the ERP system has been restructured, which has led to an improvement in the quality and timeliness of information for management decisions,
  • the financial situation was stabilised, and the outstanding receivables has been reduced.

Due to the last-minute tasks related to the ERP system implementation and the tight timeline, it was not possible to fully hand over this task to the new permanent CFO within the project timeframe, but the Interim Ltd. and the interim manager were available to answer questions after the end of the project.

The integration was successful, and the crisis was resolved.

A megbízó egy vegyes tulajdonú, scale up fázisban lévő startup. Szolgáltatása rendkívül innovatív, lényegében csak exportra dolgozik. Forgalma dinamikusan növekszik, de a korábbi „vevő vezérelt” értékesítésről tovább szeretnének lépni a szisztematikus, vevőközpontú, aktív kereskedelmi tevékenység irányába.

A feladataink az értékesítési és a szervezeti folyamatok átalakítása, az üzletkötők rendszeres mérési és elszámoltatási rendszerének kialakítása, valamint szisztematikus, vevői adatbázis alapú vevő akvirálási folyamat bevezetése voltak.

A feladat megoldásához egy, a nemzetközi piacon tapasztalt interim menedzsert vontunk be. A kereskedelmi folyamatok átalakításával az üzletkötők munkája átláthatóvá, irányítottá vált.

Mintegy 3 hónap alatt az interim menedzser bevezette a rendszeres piaci ismereteken és vevői adatbázis-építésen, valamint folyamatos vevőlátogatáson és új vevők akvirálásán alapuló értékesítési folyamatot. Az igen dinamikusan változó piacon a cég sikeresen, növekvő értékesítéssel helyt áll.